STEPPING FORWARD: USING VARIABLE SPEED DRIVES FOR ...
after which everything is ready to drive the mill. Once the "variable speed solution" is chosen, an important decision to be made by the operator is ... developed for single pinion or dual pinion applications depending on the power of the driven mill. High speed solution. ... The breakage rate function shape of the SAG mill is largely ...
SKF
SKF supplied locally manufactured mill pinion assemblies including in-house designed bearing housings as well as a Taconite sealing solution to a longstanding customer in the local grinding mill sector intended for a 22x14 ft. SAG mill at a gold project in Russia.
New QdX4 mill drive system - Mining Magazine
The QdX4 mill drive system is an alternative option to the GMD. Until now, the gear-driven solution for large SAG and ball mills was limited to 18MW. Frank Tozlu, product manager of large grinding mills at the Minerals grinding headquarters in York, Pennsylvania, US, said: "Traditionally, the mining industry has been somewhat ...
What's the Difference Between SAG Mill and Ball Mill ...
The biggest characteristic of the sag mill is that the crushing ratio is large. The particle size of the materials to be ground is 300 ~ 400mm, sometimes even larger, and the minimum particle size of the materials to be discharged can reach 0.1 mm. The calculation shows that the crushing ratio can reach 3000 ~ 4000, while the ball mill's ...
INCREASING SAG MILL CAPACITY AT THE COPPER …
20' EGL SAG mill, a Raptor 900 pebble crusher and two 24' x 39'6" ball mills. Each mill is equipped with a 2 x 8500HP dual pinion drive system. The plant was designed to process 1585 h mtpof SAG feed. From startup, the mill struggled to meet the required production rates. Over time, a …
AN UPDATED DATA SET FOR SAG MILL POWER MODEL …
SAG mill power draw models are used in mill design and grinding circuit modelling to predict ... The comparison of models requires a discussion of the measurement of power in a mill drive ... pinion". Austin proposed a geometric factor be applied to the formula for use in cone-ended mills. ...
INCREASING SAG MILL CAPACITY AT THE COPPER …
Each mill is equipped with a 2 x 8500HP dual pinion drive system. The plant was designed to process 1585 h mtpof SAG feed. From startup, the mill struggled to meet the required production rates. Over time, a major initiative that involved blasting and fragmentation, optimization of the SAG mill in terms of discharge grates, ball size and slurry
SAG Mill Components - Mineral Processing & Metallurgy
If the mill requires approximately 6000 horsepower or less, it is possible to drive it with a single pinion. To date, however, economics has dictated that most mills over 3500 horsepower be driven with two pinions, using wound rotor motors driving thru speed reducers.
Drive Solutions for the Global Mining Industry
drive application is a dual-pinion SAG mill driven by two 5,000 kW wound rotor induction motors (WRIM). Two TMdrive-10SPRs control motor speed by recovering rotor current and returning the power to the utility supply. Confi gured in a twin motor arrangement, the motors share load in the tandem mill. The Customer Need
Used Sag-mills For Sale
Inventory ID: 6C-HM03. UNUSED FL 36' x 24' (11m x 7.3m) Dual Pinion SAG Mill with 2 ABB 9,000 kW (12,069 HP) Motors for Total Power of 18,000 kW (24,138 HP)
what is the difference between a sag mill and a ba
Difference Between Sag Mill vs Ball Mill Today we will learn about difference between sag mill vs ball mill A mill is a machine by which solid or hard materi. Home. Products. About Us. News. Contact Us [email protected] +86 371 67999188. Home. Products. About Us. News. Contact Us. Products.
AG mills - Outotec
We are essentially providing up to twice the power transmission of a conventional dual pinion drive. Gearless mill drive (GMD) technology has further expanded the use of large AG milling allowing Outotec to produce the world's largest SAG mill of 42' in diameter drawing power at 28 MW.
Mill Lubrication System - SlideShare
Parts of SAG Mill to be lubricated: Trunion Bearing (feed end) Motor Bearings Gearbox Pinion Bearings Fig.1 : SAG mill Diagram Trunion Bearing (dis. end) 7. Lubricant Data: Masbate Gold Project's SAG mill uses Compounded Gear Oil as their main lubricant. But a different class of Gear oil is use in every operating system of the SAG mill.
GIRTH GEAR - artec-machine
Elastic mill sag by weight of mill balls and materia! to grind A: After temporary alignment of the teeth of pinion and girth gear with the mill empty, Fig. 8a, re-alignment should be undertaken with the mill filled with mill balls, i. e. with reference to the elastic sag in cold con- dition, Fig. 8b.
GALLERY – MONTY PRESTIGE ENGINEERING AND CONSULTANCY …
Inspection of a new pinion shaft to be installed on the Newmont Ahafo Sag Mill RHS drive. Ahafo sag mill pinion . Ahafo sag mill pinion . Bogoso trunnion bearing change out. Bogoso trunnion bearing change out. Bogoso trunnion bearing change out.
Grinding Mills - CITIC-Heavy Industries Co. Ltd
Grinding Mills. CITIC HIC manufacture a full range of Grinding Mills for the Mining Sector. Our largest mills has been delivered to SINO Site to date are Ø12.2m x 11m 28MW Gearless Drive AG Mills and Ø7.9m x 13.6m 2x8 MW Twin Pinion Drive Ball Mills. These mills are scheduled of start up on 2012. Our market share in China exceeds 80% with the ...
Update On JHEP SAG Mill Drive Selection | PDF | Gear ...
All parameters above are good for a 22.5MW to 24MW dual pinion SAG mill drive. Changes to AGMA standard have revitalised the large gear cutting industry and soon a machine shop in Holland will be able to fabricate gears of the following parameters: 20 meters in diameter = 65.6 feet 1.5 meters in face width 400 tonnes of machined weight.
Rod, Ball & Grinding Mills - Electric Motors and Warman ...
ROD, BALL, GRINDING MILLS -- Morgardshammar -- 4200 x 6800 -- SAG MILL -- Morgardshammar -- Sag Mill Complete with 1540 KW DC Drive - Gear Box, Pinion, Girth Gear, Rubber -- Liners, Starters, Transformer & Switch Room.
SAG Mill | Autogenous and Semi-Autogenous Mills | …
Benefit from AG and SAG Mill in many drive arrangements, sizes and bearing designs. Your operation requires a Semi Autogenous Mill (SAG mill) or Autogenous Mill (AG Mill) that is flexible, durable, cost-efficient and tailored to your specific needs and use cases. ... Single or dual pinion drives (with load sharing technologies) Wrap around ...
ball and sag mill circuits
The grinding circuit consists of a SAG mill and two ball mills, all dual pinion gear driven. Copper . 3 Mountain has selected the state-of-the-art dual pinion mill drive systems, providing numerous advantageous features which were previously exclusively available on gearless mill drives.
Sag Mill Syncronis Motor high axial vibration non drive ...
On site we have a Sag Mill Driven by a 5500KW Motor. We have a vibration issue right across the Mill. The highest vibration is 30mm/sec RMS axial on the motor n ... We had a shut down yesterday to check the pinion drive end bearing and the motor journal (white metal bearings). What was noticed is the air gap on the exciter was very uneven.
Grinding Mills - an overview | ScienceDirect Topics
SAG mill product feeds two parallel ball mills of 6.6 m×11.1 m (internal diameter×length), each with a 9.7 MW twin pinion drive. The ball mills are operated at a ball …
Grinding Mills - an overview | ScienceDirect Topics
SAG mill product feeds two parallel ball mills of 6.6 m×11.1 m (internal diameter×length), each with a 9.7 MW twin pinion drive. The ball mills are operated at a ball charge volume of 30–32% and 78.5% critical speed. The SAG mill trommel undersize is combined with the ball mills' discharge and pumped to two parallel packs (clusters) of ...
Successful Design of the NICO Grinding Circuit for ...
And whether the total pinion energy (SAG plus ball mill) was sorted by increasing SAG, or by increasing total pinion energy, the result was the same. Taking design numbers from this analysis shows that to grind to a T80 of 1.7mm (from 152mm F80) in a SAG mill will require 29.5 kWh/t in the SAG mill. When ball mill grinding is added,
Mining - FCMD North America - Parallel Shaft Reducer ...
SAG Mill shells, Ball/Rod for Mill shells, Ball Mill head in halves, SAG Mill heads; Girth gears, Pinions, Trunnions, Bearings, Lubrication Units; Millrex dual-pinion self-aligning (2,3 & 4 stages) and Ermill single-pinion self-aligning compact lateral drives; Ermaster single, multi-stage and inching drive brake system parallel-shaft reducers
crown pinion alignment ball mills - SRE Machineries
Gears And Pinion For Ball Mill Ball mill pinion alignment pdf riskmark from common ball mills there is a second type of ball ball mill alignment pdf zenith grinding mills and their dual pinion mill how to align ball mill pinion to drive motor sag mill ball mill ring gear dual pinion drive systems variable speed introduction alignment . Get Price
Grinding Circuit - an overview | ScienceDirect Topics
SAG mill product feeds two parallel ball mills of 6.6 m×11.1 m (internal diameter×length), each with a 9.7 MW twin pinion drive. The ball mills are operated at a ball charge volume of 30–32% and 78.5% critical speed. The SAG mill trommel undersize is combined with the ball mills' discharge and pumped to two parallel packs (clusters) of ...
ABB commissions drive and control systems at Copper ...
ABB supplied three low speed dual pinion mill drive systems for the startup of a new semiautogenous (SAG) mill and two ball mills. August 16, 2011 - ABB completed commissioning the low speed dual pinion mill drive and control systems at the newly reopened Copper Mountain super pit mine in British Columbia, Canada.
Mining and mineral processing industries
Gearless mill drives Gearless mill drives (GMD) for semiautogenous (SAG), ball and autogenous (AG) mills eliminate the typical mechanical components of the drive train (shaft, gearbox, pinion and ring gear). In 1969, ABB delivered the first GMD ever, which is still in operation today. The upper limit of the power range today is about 35 MW.
Advantages of SER drives for SAG mills | GoHz
For large mills requiring variable speed, the wound rotor motor and SER drive are economical for a total rating of approximately 2MW to 16MW. Above 16MW, the gearless drive (cyclo-converter) is typically used because gearboxes and pinion gears reach their present limit in size.